Order polyurethane molding: custom manufacturing from individual sketches

Catalog solutions cover ninety percent of tasks. Standard cornices, rosettes with diameters from twenty to one hundred twenty centimeters, moldings with classic profiles, columns of standard sizes - manufacturers' assortments include hundreds of items covering most interior requests. But there remain those ten percent of projects where standard solutions don't work. Non-standard ceiling height requires a cornice with increased width. An architectural niche with a two-meter radius needs a curved molding. Authorial interior design assumes a unique rosette ornament that doesn't exist in catalogs. When ready-made doesn't fit,order polyurethane moldingcustom manufacturing is the only solution that transforms a designer's idea into a material decorative element that precisely matches the project.

Ordering polyurethane moldingis a multi-stage process requiring interaction between the customer, designer, technologist, and production department. From sketch to finished product takes from three weeks to three months - depends on element complexity, available technologies, and production workload. The cost of custom manufacturing is three to ten times higher than catalog equivalents - amortization of mold production costs is distributed across the print run. Minimum print runs - from ten to twenty items for large elements (rosettes, capitals), from thirty to fifty meters for linear products (cornices, moldings). But the result - uniqueness, precise project compliance, authorial decor that doesn't exist in any other interior - justifies the investment for projects where individuality is critical.

Polyurethane mold NPU-417.4

from 100.35 $

Go to Catalog

When custom manufacturing is necessary

Not every project requires custom molding. Understanding the boundary between catalog and custom approaches saves budget, time, and nerves.

Watch video ...

Non-standard dimensions: when the catalog doesn't fit

A standard ceiling cornice has a width from five to twenty-five centimeters. Most interiors with ceiling heights of two-forty to three meters use cornices eight to fifteen centimeters - visually balanced, doesn't overload, doesn't get lost. But a room with four-meter height requires a cornice thirty to forty centimeters wide - otherwise the cornice looks like a thin thread against a high wall, proportions are broken. Cornices of such width are absent from catalogs - technologically complex, low demand. The solution iscustom manufacturing of polyurethane moldingto the required width.

The same applies to rosettes. Catalog rosettes have a diameter of up to one hundred twenty centimeters, with a maximum of one hundred fifty in premium collections. For a ceiling area of fifty square meters (a living room seven by seven meters), a rosette with a diameter of one meter seems small—it gets lost in the space. A rosette of one hundred eighty to two hundred centimeters is needed—a central element, the dominant feature of the ceiling composition. Such rosettes are custom-made.

Our factory also produces:

Polyurethane molding NPU-412

from 126.85 $

Polyurethane molding NPU-413

from 157.12 $

Polyurethane molding NPU-416.4

from 112.07 $

View Full Product Catalog

Radius elements: bends that do not exist in nature

Straight cornices and moldings are glued onto straight walls. But architecture includes radius elements—round columns, arched openings, bay windows with curved walls, ceiling vaults. Standard molding does not adhere to a curved surface—rigid polyurethane does not bend along a radius (or it bends but with deformation, cracks).

The solution is the production of radius elements in molds with a given curvature.Ordering polyurethane moldingincludes creating a mold according to the radius of the opening or column—the molding is cast curved, fitting perfectly onto the curvilinear surface without adjustment. The process is more complex than for straight molds—curvature requires precise calculations, segmentation (one curved element is replaced by three to five segments for easier removal from the mold), and geometry control. The cost is one and a half to two times higher, but the result is flawless installation on a curved surface.

Unique design: when the catalog is too standard

A designer interior strives for uniqueness. Using catalog molding, available to any buyer, limits individuality. An authorial rosette ornament, developed specifically for the interior style (integrating the company logo into the central medallion, using plant motifs characteristic of the region, stylization for a specific historical era not represented in catalogs)—creates unique decor.

custom manufacturing of polyurethane moldingaccording to authorial sketches—a service for design projects where every detail is thought out, every element carries semantic meaning. A sculptor handcrafts a master model based on the designer's sketch, a mold is taken, a batch is cast—the result is one-of-a-kind in the world, protected by copyright.

Restoration: recreating lost elements

Historical buildings, nineteenth-century mansions, Stalinist skyscrapers have unique molding—ornaments, profiles, rosettes created specifically for a particular building, not mass-produced. During restoration, lost or damaged elements cannot be replaced with catalog ones—sizes, profiles, ornaments do not match.

Process: a silicone mold is taken from a preserved fragment of the original molding, a master model is made, then a production mold for casting copies.Custom polyurethane molding Moscowallows recreating lost elements with millimeter precision, preserving historical authenticity while using modern material (polyurethane is lighter than plaster, more durable, more resistant to moisture—critical for buildings with waterproofing issues).

Stages of a custom order: from idea to installation

Processordering polyurethane moldingis structured, includes several sequential stages, each critical for the final result.

Stage 1: Formulating the technical specification

The beginning is a clear technical specification. The more detailed the TS, the fewer iterations, adjustments, and reworks during the process.

What the TS includes:

Element dimensions. Precise dimensions in millimeters. For a cornice—width (projection from the wall), height (visible part), length of one element. For a rosette—diameter, relief depth. For a column—height, shaft diameter, base and capital diameter.

Style and ornamentation. Description of the desired style (Baroque, Classicism, Art Nouveau, contemporary minimalism), reference images (photos of historical samples, examples from interiors, illustrations from architecture books), description of ornamental motifs (acanthus leaves, geometric patterns, plant scrolls, smooth surfaces).

Functional requirements. Installation location (interior or facade), operating conditions (humid rooms, unheated spaces, direct sunlight), strength requirements (high traffic, risk of mechanical impact), need for integration of additional elements (niches for LED lighting, channels for wiring, mounting elements).

Quantity of products. Minimum and maximum batch size. For linear products—total footage. For individual elements—number of units.

Timelines. Date by which finished products must be delivered to the site. Installation deadlines, critical project dates.

Budget. Estimated cost of the batch. Understanding budget constraints helps the technologist propose optimal solutions—simplifying ornamentation, changing dimensions, alternative production technologies that reduce costs without losing visual effect.

Example TS: "Ceiling cornice for a living room area of forty square meters, ceiling height three meters twenty. Cornice width twenty-five centimeters, height twelve centimeters. Style—Neoclassical, ornament—dentils (teeth) and one row of acanthus leaves with medium detail. Inside the cornice, a niche for LED strip is provided, niche depth seven centimeters. Room perimeter twenty-six meters, twenty-eight meters of cornice needed (with allowance for trimming). Operating conditions—dry heated room. Delivery deadline—in six weeks. Budget—up to one hundred thousand rubles for materials."

Stage 2: Design and sketch approval

Based on the TS, a designer or sculptor creates a sketch—a two-dimensional scale drawing or a three-dimensional model. The sketch shows the element's profile, ornament detail, proportions, dimensions.

Sketching options:

Hand drawing. The sculptor draws a profile at a one-to-one scale (for small elements) or one-to-five (for large ones), details the ornament, and indicates dimensions. The drawing is scanned and sent to the client for approval. Fast (one to two days), suitable for simple elements.

2D CAD drawing. The designer creates a drawing in a computer-aided design program (AutoCAD, SolidWorks), precisely indicating dimensions, radii, and angles. The drawing is technically accurate and suitable for mold manufacturing without additional measurements. Takes three to five days, suitable for moderately complex elements.

3D model. The designer creates a three-dimensional model in a 3D program (Blender, 3ds Max, ZBrush for sculptural elements), renders a realistic image — the client sees how the finished product will look with lighting, shadows, and relief. The model is used for printing a master model on a 3D printer or for CNC milling. Takes five to ten days, suitable for complex elements requiring visualization.

Sketch approval is an iterative process. The client receives the sketch, studies it, provides comments (increase relief depth, reduce ornament size, change proportions, add an element, remove a detail). The designer adjusts the sketch and sends a new version. The cycle repeats until full approval. Number of iterations — from one (if the requirements were detailed, the sketch accurately reflects the request) to five-seven (if the client is deciding during the process, trying options, changing the concept).

Important: sketch approval is the last opportunity to make changes without cost. After the sketch is approved, the manufacturing of the master model and mold begins — changes at these stages require rework, additional expenses, and extended timelines. Therefore, the sketch is studied carefully, in detail, and approved definitively.

Stage 3: Manufacturing the Master Model

Master model — a physical sample of the product at full scale, from which the mold for polyurethane casting is taken. The quality of the master model determines the quality of all subsequent copies — any inaccuracy, surface defect, or size deviation will be reproduced in each product.

Methods of manufacturing the master model:

Hand sculpting. The sculptor sculpts the model from plasticine, clay, or special sculpting compounds. The method is used for elements with complex relief, organic forms (plant ornaments, figured capitals, rosettes with multi-layered composition). Advantage — artistic freedom, ability to create unique details not limited by technology. Disadvantage — duration (from a week to a month for a complex rosette one meter in diameter), high cost (work of a master sculptor — twenty to fifty thousand rubles), lack of a digital archive (the model exists in a single physical copy).

3D printing. A three-dimensional model created on a computer is printed on a 3D printer from plastic (PLA, ABS, resin for photopolymer printers). The method is used for elements with precise geometry, repeating patterns, symmetry. Advantage — speed (printing an element sized thirty by thirty centimeters takes eight to twenty hours), accuracy (printing resolution up to 0.1 millimeters), presence of a digital archive (the model is saved, can be reprinted at any time). Disadvantage — size limitations (most printers print objects up to thirty to forty centimeters, large elements are printed in parts and glued), visibility of print layers (requires post-processing — sanding, priming to make the surface smooth).

CNC milling. A three-dimensional model is milled from plastic (polyurethane block, high-density rigid foam), wood, or composite materials on a computer numerical control machine. The method is used for large elements with moderately complex relief. Advantage — size (can mill elements up to two to three meters), speed (milling a cornice one meter long takes four to eight hours), smooth surface (does not require sanding). Disadvantage — limited relief depth (the cutter cannot reach narrow deep recesses), high equipment cost (CNC milling service is more expensive than 3D printing).

After manufacturing, the master model is checked — dimensions are measured, the surface is inspected, defects are corrected (sanding unevenness, filling cavities, refining details by hand). The finished master model is approved by the client — photographed, and if possible, the client inspects it in person. After approval, mold manufacturing begins.

Stage 4: Creating the Production Mold

Mold for polyurethane casting — a negative matrix into which liquid polyurethane composition is poured, foams, hardens, replicating the mold's relief. The mold is made from silicone or polyurethane (rigid, non-foamed) — materials that are flexible, durable, and reproduce the finest details.

Mold-making process:

Master model preparation. The surface is coated with a release agent (wax emulsion or silicone spray) — prevents silicone from sticking to the model, ensures easy separation after polymerization.

Creating the mold box. A mold box (box made of wood, plastic, cardboard) is built around the master model — limits the volume into which silicone is poured. The mold box is five to ten centimeters larger than the model on all sides.

Pouring silicone. Two-component silicone (base and catalyst) is mixed, poured into the mold box, completely covering the master model. Silicone is fluid, fills all recesses, air bubbles are removed by vacuuming or vibration. Silicone layer thickness — three to five centimeters (sufficient for strength, flexibility).

Polymerization. Silicone hardens at room temperature in six to twenty-four hours (depends on silicone type, temperature, layer thickness). After hardening, the mold box is removed, the mold is extracted, and the master model is taken out of the mold.

Quality control. The mold is inspected — checked for absence of defects (bubbles, incomplete fills, deformations), clarity of details (finest ornament elements must be imprinted). A test casting is made — checks how the mold works, if there are problems with product extraction, if detailing is sufficient.

The cost of mold manufacturing depends on size and complexity. Mold for a cornice ten centimeters wide, fifty centimeters long (standard segment for replication) — fifteen to twenty-five thousand rubles. Mold for a rosette sixty centimeters in diameter with moderate detailing — thirty to fifty thousand. Mold for a large capital eighty centimeters high with complex multi-level relief — eighty to one hundred fifty thousand. Mold manufacturing time — from three days (simple mold) to two to three weeks (complex multi-part mold).

Stage 5: Production Run

After mold manufacturing, serial production begins — casting the ordered quantity of products.

Polyurethane casting process:

Mold preparation. The inner surface of the mold is treated with a release agent — ensures easy extraction of the product after polyurethane hardens.

Mixing components. Two liquid components (polyol and isocyanate) are measured precisely by weight, mixed with a special mixer. The reaction begins instantly — the mixture heats up, foams, increases in volume.

Pouring into mold. The foaming mixture is poured into the mold, fills the volume, expands to completely fill all recesses. The mold is closed with a lid or second half (for two-sided molds), secured with clamps.

Polymerization. Polyurethane hardens in three to five minutes, but full polymerization (achieving maximum strength) takes two to four hours. After partial hardening, the mold is opened, and the product is extracted.

Post-processing. The product is inspected, sprues (hardened polyurethane at pouring points) are removed, seams (mold parting lines) are cleaned, unevenness is sanded. The product is primed with white acrylic primer — ready for painting and installation.

Production speed depends on product complexity and number of molds. One mold allows casting three to five products per day (time for pouring, polymerization, extraction, preparing the mold for the next casting). For a run of fifty cornices fifty centimeters long each (if twenty-five meters of cornice is needed) with one mold, production will take ten to fifteen working days. Manufacturing a second or third mold (duplication) speeds up the process but increases costs.

Production time for a batch: from three to five days (simple elements, small batch) to four to six weeks (complex elements, large batch, need for mold duplication).

Stage 6: Quality Control and Shipping

Before shipping, the batch is inspected. Each item is visually examined — checked for absence of defects (cracks, cavities, incomplete filling), geometric accuracy (dimensions match the drawing), surface quality (primer is even, without drips, stains). A random sample (ten percent of the batch) is measured instrumentally — with calipers, a ruler, a template — to verify dimensional compliance with tolerances (±1-2 millimeters).

Defective items are rejected and replaced with good ones. The finished batch is packaged — items are wrapped in bubble wrap, placed in corrugated cardboard boxes, padded with foam (prevents damage during transportation). Boxes are labeled — indicating article number, quantity, weight, handling instructions (do not throw, protect from moisture, store horizontally).

Shipping is done by a transport company or the manufacturer's own transport. Delivery time within Moscow — one to two days, within Russia — three to ten days (depends on the remoteness of the region).

Cost of a custom order: the economics of uniqueness

Priceof manufacturing custom polyurethane moldingconsists of several components. Understanding the cost structure helps plan the budget and optimize decisions.

Fixed costs: design and mold

Design. Creating a sketch, drawing, 3D model. Cost depends on the complexity of the element. A simple cornice with a linear profile — five to ten thousand rubles (two to three days of a designer's work). A complex rosette with multi-level ornamentation — twenty to forty thousand (one to two weeks of work by a designer and sculptor). Design is paid once, the result (drawing, model) remains with the customer and manufacturer — can be used for repeat orders in the future.

Master model manufacturing. Hand sculpting — twenty to fifty thousand rubles (sculptor's work plus materials). 3D printing — five to twenty thousand (cost of printing, material, post-processing). CNC milling — fifteen to forty thousand (machine work, workpiece material, programming). The master model is created once, stored — allows making a new mold if the old one wears out.

Production mold manufacturing. The main fixed cost. Mold for a cornice fifty centimeters long — fifteen to thirty thousand. Mold for a rosette eighty centimeters in diameter — forty to seventy thousand. Mold for a capital seventy centimeters high — sixty to one hundred twenty thousand. A mold lasts for two hundred to four hundred castings, then wears out (silicone stretches, details blur) — a new mold needs to be made (cost lower than the initial one, since the master model already exists).

Total fixed costs — from thirty to fifty thousand (simple cornice) to one hundred fifty to two hundred fifty thousand rubles (complex unique rosette). These costs do not depend on the batch size — whether you make ten items or two hundred, design and mold cost the same.

Variable costs: materials and production

Materials. Cost of polyurethane components, primer, packaging. Depends on the size and weight of the item. Cornice ten centimeters wide, fifty centimeters long — three hundred to five hundred rubles in materials. Rosette sixty centimeters in diameter — eight hundred to one thousand two hundred rubles. Capital eighty centimeters high — one and a half to two and a half thousand rubles.

Labor. Pouring, extraction, post-processing, priming, packaging. Cost per standard hour of a production worker — three hundred to five hundred rubles. Manufacturing one cornice takes thirty to forty minutes of pure time (plus waiting for polymerization) — two hundred to three hundred rubles in labor. Rosette — one to one and a half hours — five hundred to seven hundred rubles. Capital — two to three hours — one thousand to one and a half thousand rubles.

Total cost of one item. Cornice — five hundred to eight hundred rubles. Rosette — one thousand three hundred to two thousand. Capital — two and a half to four thousand. Variable costs increase linearly with batch size — ten cornices cost five to eight thousand in materials and labor, one hundred cornices — fifty to eighty thousand.

Batch cost calculation: the economics formula

Total batch cost = Fixed costs + (Variable costs × Number of items).

Example: order of cornices according to an individual project.

• Design: 8,000 rubles.

• Master model manufacturing (3D printing): 12,000 rubles.

• Mold manufacturing: 20,000 rubles.

• Fixed costs: 40,000 rubles.

• Cost of one cornice (materials + labor): 600 rubles.

Batch of 50 cornices (25 meters, 0.5 meters per cornice):
Total cost = 40,000 + (600 × 50) = 40,000 + 30,000 = 70,000 rubles.
Cost of one cornice = 70,000 / 50 = 1,400 rubles.

Batch of 100 cornices (50 meters):
Total cost = 40,000 + (600 × 100) = 40,000 + 60,000 = 100,000 rubles.
Cost of one cornice = 100,000 / 100 = 1,000 rubles.

Run of 200 cornices (100 meters):
Total cost = 40,000 + (600 × 200) = 40,000 + 120,000 = 160,000 rubles.
Cost of one cornice = 160,000 / 200 = 800 rubles.

It is evident: the larger the run, the lower the unit cost. For a run of 50, a cornice costs 1,400 rubles (compared to 400-700 for a catalog analog — two to three times more expensive). For a run of 200 — 800 rubles (the difference with the catalog reduces to one and a half times). It is economically feasible to order the maximum possible run — to amortize the fixed costs.

Minimum run: profitability threshold

Manufacturers set a minimum run — the quantity of items below which an order is not accepted. The reason is that fixed costs for design and mold are not recouped with a small run, making production unprofitable.

Typical minimums:

• Linear products (cornices, moldings, baseboards) — 30-50 meters. If you need 10 meters of cornice, the manufacturer will refuse or suggest increasing the run (buy with a surplus, use in other rooms, keep for the future).

• Medium-sized individual elements (rosettes with a diameter of 40-80 cm, overlays, brackets) — 10-20 pieces.

• Large elements (rosettes with a diameter over a meter, capitals, columns) — 5-10 pieces.

If the project requires a smaller quantity, options:

Increase the run. Order more than is immediately needed. Extra items are stored (polyurethane does not deteriorate for decades), used in future repairs, expansion of the facility, or in other projects.

Find a manufacturer without a minimum. Some small workshops accept individual orders (one or two rosettes, five meters of cornice), but the unit cost is high — fixed costs are spread over a small run, the price of one item can be five to ten times higher than a catalog analog.

Compromise with the catalog. Reconsider the design — find a catalog element close in style, size, ornament, adapt the project to it. The savings are significant, but uniqueness is lost.

Frequently asked questions

Can I order a single unique element, for example, one unique rosette?

Theoretically yes, but it is economically unprofitable. Fixed costs (design, master model, mold) will amount to forty to eighty thousand rubles. The cost of one rosette is one and a half to two thousand. Thus, one rosette will cost forty-two to eighty-two thousand — a price for which you can buy twenty to forty premium-level catalog rosettes. Most manufacturers will refuse or suggest a minimum run of five to ten pieces (unit cost reduces to eight to fifteen thousand — acceptable for an exclusive designer project).

How long does the entire process take from order to receiving the finished product?

Minimum — three to four weeks (simple element, quick sketch approval, small run). Typically — six to eight weeks (medium complexity, one or two approval iterations, standard run). Maximum — ten to fourteen weeks (complex multi-element project, several iterations, large run, need for mold duplication). Plan the order in advance — start the process two to three months before the installation date.

Can I provide a sample of the molding that needs to be copied instead of a sketch?

Yes, this is a frequent situation in restoration. Bring a fragment of the original molding (or photographs if the element cannot be dismantled) — the technologist studies it, takes measurements, makes a cast (silicone mold from the sample), creates a master model for the production mold. The process is faster than creating a sketch from scratch (no design stage), but requires a quality sample. If the sample is damaged, chipped, partially lost — restoration of the master model by hand will be required, which increases time and cost.

Can I order an additional run a year or two after manufacturing a batch?

Yes, if the mold is preserved and not worn out. Manufacturers usually store molds for one to two years after order completion (in case of product damage during transportation, installation, need for additional purchase). A repeat order includes only variable costs — materials and labor (fixed costs are not duplicated). The cost of an additional run is lower than the initial one. But if a lot of time has passed, the mold is disposed of or worn out — a new mold will need to be made (from the preserved master model or a cast of the finished product), which adds costs.

How does custom order quality differ from catalog product quality?

With professional production, the quality is identical. Both catalog and custom items are cast from the same polyurethane, in the same type of molds, primed with the same primer. The difference is in the uniqueness of the design, exact compliance with the project, the ability to create an element that does not exist in nature. Surface quality, detailing, strength are determined by the manufacturer's technology, not whether the item is custom or catalog.

Can the size of a catalog element be changed — increased or decreased?

Yes, if the increase/decrease is proportional (scaling). The technologist takes the digital model of the catalog element, scales it (increases or decreases all dimensions by a percentage), prints a master model of the new size on a 3D printer or mills it on a CNC machine, and makes a mold. The process is faster than fully custom design (no need to draw the ornament from scratch), cheaper (design is reduced). But a minimum run is required (the mold is made individually, fixed costs are present).

Conclusion: uniqueness as an investment in individuality

order polyurethane moldingCustom production is a solution for projects where ready-made catalog elements do not meet the requirements. Non-standard sizes, curved surfaces, author's design, restoration of historical interiors — situations where an individual approach is inevitable. The process requires time (from one to three months), budget (fixed costs of thirty to two hundred thousand rubles plus variable), patience (approvals, adjustments, waiting for production). But the result — absolutely unique decor, exactly matching the project, not mass-produced, not found in any other interior — justifies the investment for clients who value individuality.

The company STAVROS offers a full range of services for custom production of polyurethane molding. From consultation and forming technical specifications to manufacturing, delivery, installation. The company's experience — nineteen years in the decorative materials market, own production with a full cycle (from design to packaging), a team of designers, sculptors, technologists, production craftsmen — guarantees quality implementation of projects of any complexity.

The STAVROS design department includes three professional interior designers specializing in classical styles, two sculptors with experience in hand-molding historical ornaments, and two engineers proficient in 3D modeling and CNC programming. The team creates sketches, drawings, 3D models, and master models for molds—a complete cycle from idea to physical prototype. The portfolio includes over one hundred and fifty completed custom projects—ranging from compact overlays measuring ten by ten centimeters to monumental portals four meters high.

STAVROS production capabilities—a proprietary workshop covering one thousand two hundred square meters, equipped with CNC machines for milling master models, 3D printers (FDM and photopolymer) for printing elements, a mold-making section (vacuum chambers for silicone degassing, climate chamber for accelerated polymerization), a polyurethane casting section (automatic component dispensers, molding tables, drying racks), and a post-processing section (grinding machines, priming chambers, painting booths). Capacity—up to five hundred square meters of molding per month, including custom orders.

STAVROS minimum order quantities—thirty meters for linear products, ten pieces for medium-sized individual elements, five pieces for large elements. For projects requiring smaller quantities, exceptions are possible—discussed individually, considering project complexity, budget, and strategic value of collaboration (working with a renowned designer, participation in a landmark project, creating an element for the portfolio). Flexible approach enables realization of projects that large manufacturers decline.

STAVROS order fulfillment timelines—from four weeks for simple elements to twelve weeks for complex multi-component projects. Express production is possible with a twenty to thirty percent surcharge—reduces timelines to three weeks (through priority in the queue, overtime work, duplicate molds to accelerate replication). For projects with critical deadlines (restaurant opening, renovation completion for an event), express mode saves the situation.

STAVROS custom production pricing is transparent. After receiving the technical specifications, the manager prepares a detailed estimate—design (fixed amount), master model (cost depends on manufacturing method), mold (depends on size and complexity), materials and labor (price per unit), delivery (depends on region). The estimate is approved before work begins—changes are only possible if the technical specifications are modified (customer requests adding details, changing size), otherwise the price is fixed. No hidden surcharges, unexpected expenses, or cost increases during the process.

STAVROS warranty on custom products—twenty-four months from the date of shipment. The warranty covers manufacturing defects (cracks, cavities, primer peeling, deformations), size discrepancies from the approved drawing. Defective products are replaced free of charge (including delivery of the replacement). The warranty does not cover damage during transportation (responsibility of the transport company), improper installation (responsibility of installers), or usage (mechanical impacts, exposure to aggressive substances).

STAVROS installation services are available in Moscow, Moscow Region, Saint Petersburg, and Leningrad Region. Teams install both catalog and custom molding—they know the nuances of working with non-standard elements (radius cornices require special fitting, large rosettes require reinforced fasteners, complex portals require precise marking). The cost of installing custom molding is twenty to forty percent higher than catalog molding (more complex, requires more time, expertise), but the result is professional installation guaranteeing durability and aesthetic perfection.

The STAVROS consultation service operates daily. Call, describe the task—the manager will assess whether a custom order is needed or if the task can be solved with catalog products (often customers think an element doesn't exist, but it is in the catalog under a different name, article number). If a custom order is necessary—the manager will explain the process, timelines, cost, help formulate technical specifications, and organize a meeting with a designer for detailed discussion. Initial consultation is free—you only pay after approving the estimate and work commencement.

Choosing STAVROS forof manufacturing custom polyurethane molding, the customer gets a partner capable of realizing projects of any complexity—from simple resizing of a catalog element to creating unique multi-figure compositions without analogues. Technological base, professional team, nineteen years of experience, portfolio of completed projects, transparent pricing policy, warranty obligations—the combination of factors makingcustom polyurethane molding in Moscow by STAVROS the optimal solution for designers, architects, property owners striving to create interiors of absolute uniqueness, where each decorative element carries an author's signature, reflects individuality, transforming space into a work of applied art.